forked from jappel/leistungsbilanz-ts
Add proposed cable-sizing module
Isolated module (mirrors src/external-model/ dependency direction) that adds an on-demand, DIN VDE 0298-4 referenced cable cross-section calculator: a click-on-a-circuit input mask for laying method, insulation, ambient temperature, grouping and voltage-drop limit that suggests a cross-section for the circuit cableCrossSection/cableLength fields. Applying a suggestion goes through the existing circuit.update command (expectedRevision, undo/redo) unchanged - nothing here writes to circuits directly or touches the revision/command system. See docs/cable-sizing-module.md for the full rationale, API contract, verification status and maintenance plan. Proposal, not yet reviewed by the project owner - see the docs file. 423 existing + 11 new tests pass, build:api/build:web/typecheck:scripts clean.
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17 changed files with 4179 additions and 2 deletions
126
tests/cable-sizing-calculation.test.ts
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126
tests/cable-sizing-calculation.test.ts
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import assert from "node:assert/strict";
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import { describe, it } from "node:test";
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import {
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buildCableSizingAlerts,
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calculateCableSizing,
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isCableSizingDataVerified,
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type CableSizingInput,
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} from "../src/cable-sizing/domain/cable-sizing-calculation.js";
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const BASE_INPUT: CableSizingInput = {
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phase: 1,
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mode: "power",
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powerKw: 5,
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cosPhi: 1,
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voltage: 230,
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lengthM: 30,
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layingMethod: "C",
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conductorMaterial: "copper",
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insulation: "pvc",
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ambientTemperatureC: 30,
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groupingCircuits: 1,
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maxVoltageDropPercent: 3,
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harmonicNeutralLoad: "none",
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};
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describe("calculateCableSizing", () => {
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it("matches the verified reference case (1~, 5 kW, 230 V, 30 m, method C, copper)", () => {
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const result = calculateCableSizing(BASE_INPUT);
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assert.equal(result.dataVerified, true);
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assert.ok(Math.abs(result.operatingCurrentA - 21.739) < 0.01);
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assert.equal(result.crossSectionByCapacityMm2, 2.5);
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assert.equal(result.crossSectionByVoltageDropMm2, 4);
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assert.equal(result.recommendedCrossSectionMm2, 4);
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});
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it("returns dataVerified: false and no numeric result for an unverified laying method", () => {
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const result = calculateCableSizing({ ...BASE_INPUT, layingMethod: "A2" });
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assert.equal(result.dataVerified, false);
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assert.equal(result.recommendedCrossSectionMm2, null);
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assert.equal(result.rows.length, 0);
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// The operating current itself does not depend on the capacity table
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// and is still reported so the UI can show at least that much.
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assert.ok(Math.abs(result.operatingCurrentA - 21.739) < 0.01);
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});
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it("returns dataVerified: false for xlpe regardless of method", () => {
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const result = calculateCableSizing({ ...BASE_INPUT, insulation: "xlpe" });
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assert.equal(result.dataVerified, false);
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});
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it("isCableSizingDataVerified matches the six ported, verified methods only", () => {
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for (const method of ["A1", "B2", "C", "E", "D1", "D2"] as const) {
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assert.equal(isCableSizingDataVerified(method, "pvc"), true, method);
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}
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for (const method of ["A2", "B1", "F", "G"] as const) {
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assert.equal(isCableSizingDataVerified(method, "pvc"), false, method);
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}
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});
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it("applies the 0.86 harmonic reduction factor only for three-phase + 15to33Percent", () => {
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const threePhase: CableSizingInput = {
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...BASE_INPUT,
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phase: 3,
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mode: "current",
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currentA: 10,
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powerKw: undefined,
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voltage: 400,
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};
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const base = calculateCableSizing({ ...threePhase, harmonicNeutralLoad: "none" });
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const derated = calculateCableSizing({
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...threePhase,
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harmonicNeutralLoad: "15to33Percent",
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});
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assert.equal(base.harmonicReductionApplied, false);
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assert.equal(derated.harmonicReductionApplied, true);
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assert.ok(
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Math.abs(derated.combinedDerationFactor - base.combinedDerationFactor * 0.86) < 1e-9
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);
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const singlePhaseWithHarmonics = calculateCableSizing({
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...BASE_INPUT,
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harmonicNeutralLoad: "15to33Percent",
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});
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assert.equal(singlePhaseWithHarmonics.harmonicReductionApplied, false);
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});
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it("flags a simplified protection coordination mismatch", () => {
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const result = calculateCableSizing({
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...BASE_INPUT,
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existingProtectionRatedCurrentA: 1000,
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});
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assert.ok(result.protectionCoordination);
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assert.equal(result.protectionCoordination?.coordinated, false);
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const alerts = buildCableSizingAlerts(
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{ ...BASE_INPUT, existingProtectionRatedCurrentA: 1000 },
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result
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);
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assert.ok(alerts.some((alert) => alert.text.includes("Koordination prüfen")));
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});
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});
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describe("buildCableSizingAlerts", () => {
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it("returns a single critical alert for an unverified combination, no numeric claims", () => {
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const input: CableSizingInput = { ...BASE_INPUT, layingMethod: "G" };
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const result = calculateCableSizing(input);
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const alerts = buildCableSizingAlerts(input, result);
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assert.equal(alerts.length, 1);
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assert.equal(alerts[0].kind, "critical");
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assert.ok(alerts[0].text.includes("keine geprüften"));
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});
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it("returns a single ok alert for a clean, unremarkable case", () => {
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const input: CableSizingInput = {
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...BASE_INPUT,
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mode: "current",
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currentA: 15,
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powerKw: undefined,
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lengthM: 3,
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};
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const result = calculateCableSizing(input);
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const alerts = buildCableSizingAlerts(input, result);
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assert.equal(alerts.length, 1);
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assert.equal(alerts[0].kind, "ok");
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});
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});
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