Add proposed cable-sizing module

Isolated module (mirrors src/external-model/ dependency direction) that
adds an on-demand, DIN VDE 0298-4 referenced cable cross-section
calculator: a click-on-a-circuit input mask for laying method,
insulation, ambient temperature, grouping and voltage-drop limit that
suggests a cross-section for the circuit cableCrossSection/cableLength
fields. Applying a suggestion goes through the existing circuit.update
command (expectedRevision, undo/redo) unchanged - nothing here writes
to circuits directly or touches the revision/command system. See
docs/cable-sizing-module.md for the full rationale, API contract,
verification status and maintenance plan. Proposal, not yet reviewed
by the project owner - see the docs file.

423 existing + 11 new tests pass, build:api/build:web/typecheck:scripts
clean.
This commit is contained in:
Grovy311 2026-08-07 17:13:59 +02:00
parent a17e2e3f4b
commit 1d030971dd
17 changed files with 4179 additions and 2 deletions

View file

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import assert from "node:assert/strict";
import { describe, it } from "node:test";
import {
buildCableSizingAlerts,
calculateCableSizing,
isCableSizingDataVerified,
type CableSizingInput,
} from "../src/cable-sizing/domain/cable-sizing-calculation.js";
const BASE_INPUT: CableSizingInput = {
phase: 1,
mode: "power",
powerKw: 5,
cosPhi: 1,
voltage: 230,
lengthM: 30,
layingMethod: "C",
conductorMaterial: "copper",
insulation: "pvc",
ambientTemperatureC: 30,
groupingCircuits: 1,
maxVoltageDropPercent: 3,
harmonicNeutralLoad: "none",
};
describe("calculateCableSizing", () => {
it("matches the verified reference case (1~, 5 kW, 230 V, 30 m, method C, copper)", () => {
const result = calculateCableSizing(BASE_INPUT);
assert.equal(result.dataVerified, true);
assert.ok(Math.abs(result.operatingCurrentA - 21.739) < 0.01);
assert.equal(result.crossSectionByCapacityMm2, 2.5);
assert.equal(result.crossSectionByVoltageDropMm2, 4);
assert.equal(result.recommendedCrossSectionMm2, 4);
});
it("returns dataVerified: false and no numeric result for an unverified laying method", () => {
const result = calculateCableSizing({ ...BASE_INPUT, layingMethod: "A2" });
assert.equal(result.dataVerified, false);
assert.equal(result.recommendedCrossSectionMm2, null);
assert.equal(result.rows.length, 0);
// The operating current itself does not depend on the capacity table
// and is still reported so the UI can show at least that much.
assert.ok(Math.abs(result.operatingCurrentA - 21.739) < 0.01);
});
it("returns dataVerified: false for xlpe regardless of method", () => {
const result = calculateCableSizing({ ...BASE_INPUT, insulation: "xlpe" });
assert.equal(result.dataVerified, false);
});
it("isCableSizingDataVerified matches the six ported, verified methods only", () => {
for (const method of ["A1", "B2", "C", "E", "D1", "D2"] as const) {
assert.equal(isCableSizingDataVerified(method, "pvc"), true, method);
}
for (const method of ["A2", "B1", "F", "G"] as const) {
assert.equal(isCableSizingDataVerified(method, "pvc"), false, method);
}
});
it("applies the 0.86 harmonic reduction factor only for three-phase + 15to33Percent", () => {
const threePhase: CableSizingInput = {
...BASE_INPUT,
phase: 3,
mode: "current",
currentA: 10,
powerKw: undefined,
voltage: 400,
};
const base = calculateCableSizing({ ...threePhase, harmonicNeutralLoad: "none" });
const derated = calculateCableSizing({
...threePhase,
harmonicNeutralLoad: "15to33Percent",
});
assert.equal(base.harmonicReductionApplied, false);
assert.equal(derated.harmonicReductionApplied, true);
assert.ok(
Math.abs(derated.combinedDerationFactor - base.combinedDerationFactor * 0.86) < 1e-9
);
const singlePhaseWithHarmonics = calculateCableSizing({
...BASE_INPUT,
harmonicNeutralLoad: "15to33Percent",
});
assert.equal(singlePhaseWithHarmonics.harmonicReductionApplied, false);
});
it("flags a simplified protection coordination mismatch", () => {
const result = calculateCableSizing({
...BASE_INPUT,
existingProtectionRatedCurrentA: 1000,
});
assert.ok(result.protectionCoordination);
assert.equal(result.protectionCoordination?.coordinated, false);
const alerts = buildCableSizingAlerts(
{ ...BASE_INPUT, existingProtectionRatedCurrentA: 1000 },
result
);
assert.ok(alerts.some((alert) => alert.text.includes("Koordination prüfen")));
});
});
describe("buildCableSizingAlerts", () => {
it("returns a single critical alert for an unverified combination, no numeric claims", () => {
const input: CableSizingInput = { ...BASE_INPUT, layingMethod: "G" };
const result = calculateCableSizing(input);
const alerts = buildCableSizingAlerts(input, result);
assert.equal(alerts.length, 1);
assert.equal(alerts[0].kind, "critical");
assert.ok(alerts[0].text.includes("keine geprüften"));
});
it("returns a single ok alert for a clean, unremarkable case", () => {
const input: CableSizingInput = {
...BASE_INPUT,
mode: "current",
currentA: 15,
powerKw: undefined,
lengthM: 3,
};
const result = calculateCableSizing(input);
const alerts = buildCableSizingAlerts(input, result);
assert.equal(alerts.length, 1);
assert.equal(alerts[0].kind, "ok");
});
});